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Mortar Couplings

For pumping mortar, plaster or screed, LÜDECKE has developed extremely sturdy and robust mortar couplings and plugs. They guarantee excellent operating safety and maximum material flow to your machine.

At Integraflex, we supply a high-performance range of mortar couplings designed specifically for use with grout, cement, and mortar hose assemblies. Engineered to meet the demanding conditions of construction, tunnelling, and concrete spraying, these heavy-duty couplings offer secure, leak-free connections for high-pressure material transfer.

Ideal for use with industrial grout pumps and plaster spraying systems, our cement hose couplings are built to last. Manufactured from robust materials and designed to withstand abrasion and vibration, they’re an essential part of your mortar handling system. If you're working with mortar equipment in a high-demand environment, our coupling range provides a safe, durable connection solution.

For any enquiries, please contact our sales team by telephone 01642
244160
 or email info@integraflex.co.uk.

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Mortar Couplings

What are Mortar Couplings?

Mortar couplings are a specialist type of industrial hose
fitting used to connect mortar, grout, or plaster hoses to machinery or other hose assemblies. Unlike standard hose fittings, these couplings are designed to
endure the extreme abrasion, pulsating pressure, and harsh materials associated with wet cement and mortar applications.

Mortar couplings typically feature:

  • Heavy-duty construction using forged steel or ductile iron
  • Interlocking clamp designs for vibration resistance
  • Integrated gaskets or seals for leak protection
  • Tapered or flanged ends to suit cement hose specifications

Their primary purpose is to maintain a tight, secure seal during high-pressure transfer of abrasive materials such as sanded mortar, grout, concrete mix, and similar compounds. Without the correct couplings, hose connections can leak, wear prematurely, or fail under pressure — causing safety risks and costly downtime.

Types of Mortar Couplings

At Integraflex, we stock a range of mortar couplings to
suit different hose sizes, pressure ratings, an connection preferences. Some of the most used types include:

  • Claw Mortar Couplings – These interlocking claw-style couplings offer a quick-connect solution ideal for construction sites. Their rugged design and snap-fit mechanism provide secure sealing and fast assembly/disassembly.

Flanged Mortar Couplings – Flanged ends are typically used when attaching mortar hoses to fixed equipment, tanks, or pump outlets. They offer a secure, high-strength connection for static installations.

  • Bolt Clamp Couplings – Designed for very high pressure or heavy-duty applications, bolt clamp styles use multiple fasteners to ensure a tight seal and resist hose movement or vibration.
  • Tapered Cement Hose Couplings – Tapered or serrated ends provide maximum grip inside the hose bore, reducing the risk of slippage under pressure and ensuring durability in demanding applications.

All of our industrial hose fittings are designed with ease
of use and system longevity in mind. Whether you’re fitting new mortar equipment or replacing worn parts, we have the couplings you need to maintain productivity on-site.

Industries that use Mortar Couplings

Mortar couplings are used in a wide variety of
construction, tunnelling, and civil engineering projects. Any application involving the high-pressure transfer of abrasive mixtures such as mortar, concrete, or grout requires couplings that can endure tough conditions without compromise.

Common use cases include:

  • Concrete and mortar pumping – Secure connections between pumps and hoses used to deliver wet cement and mortar to work areas
  • Tunnelling and mining – Sprayed concrete applications (shotcrete) for structural support or lining
  • Rendering and plastering – Transport of plaster and render from mixing units to spray guns
  • Tile bedding and screeding – Grout hose connections for laying large-scale tile, brick, or flooring installations
  • Civil engineering and piling – Transfer of grout mixtures for structural foundations and reinforcement

Because of their exposure to vibration, pressure surges, and highly abrasive materials, cement hose couplings must be tough, reliable, and resistant to both chemical attack and mechanical wear.

Choosing the right Mortar Couplings

Selecting the right mortar coupling depends on
several important factors:

Hose diameter and type – Ensure compatibility with your hose size, wall thickness, and reinforcement type

Working pressure – Match the coupling rating to the maximum operating pressure of your mortar or grout system

Connection type – Choose claw, flanged, or clamped styles depending on your equipment and workflow

Material – Opt for high-wear metals such as ductile iron or steel for long-lasting durability

Frequency of use – Quick-release styles may be preferable for regular assembly and disassembly

Environment – Consider corrosion resistance if working in wet, marine, or chemical-heavy environments

If you're unsure which product is best suited to your
project, our team can help. With years of experience supplying mortar equipment and industrial hose fittings for high-demand applications, we’ll ensure you get
the right connection for the job.

Order Mortar Couplings from Integraflex

When working with grout, plaster, or concrete mixtures, you need fittings you can rely on. Our mortar couplings are trusted by construction professionals across the UK for their strength, reliability, and compatibility
with a wide range of cement hose couplings and heavy-duty couplings.

Integraflex offers:

  • High-strength forged couplings
  • Fast UK-wide delivery
  • Hose and equipment compatibility advice
  • Competitive trade pricing

Explore our full range of mortar couplings online or
contact our technical team for support with product selection.